Investing in a dependable leak testing machine is an easy way you can ensure product quality and prevent costly returns. With many different types of leak testing machines available on the market with various features to consider, choosing the best machine for your production line can seem daunting.
Below, we guide you through five key selection factors to help you choose the best general-purpose leak testing machine for your production line and applications.
Keep reading to learn more!
1) You Use the Pressure Decay Testing Method
Pressure decay and vacuum decay are the two most common types of leak testing methods:
- Pressure decay is the process of applying pressure to a container and monitoring that pressure level for a drop as air passes through a defect. Most general-purpose leak testing machines employ pressure decay testing to ensure they provide the most accurate reading for empty container testing.
- Vacuum decay is the process of applying vacuum to a container and monitoring that vacuum level for a drop as air is drawn through the defect. While vacuum decay testing is popular, it is better suited for filled, sealed containers rather than empty bottles because it can often cause empty bottles to collapse during the test.
Our linear leak testing line offers great general-purpose pressure decay leak testing machine options!
Suppose you require vacuum decay testing. In that case, you should consider a more advanced leak tester that can perform either pressure decay and vacuum decay testing, like our NexGen Rotary Leak Testers.
2) You Manufacture Products in Various Shapes and Sizes
When choosing a general-purpose leak testing machine, you must consider the size and shape of the products you will be testing. If you test products of various shapes and sizes, it’s imperative you choose a leak tester with adjustable features to accommodate all containers and ensure the most accurate test for each container.
Your ideal general-purpose leak tester will have the ability to test containers in a wide variety of sizes, from small pharmaceutical bottles to large containers such as 5-gallon water bottles, F-style industrial containers, Jerrycans, and 20L / 30L edible oil containers.
No matter what size container you’ll be testing, feasibility testing can help you feel confident knowing you picked the best general-purpose leak testing machine for your production needs. Learn more about feasibility testing and its benefits here.
3) You Need a Leak Tester That’s Flexible and Customizable
A general-purpose leak tester that's flexible and customizable will give you the biggest return on your investment. Consider a leak tester that offers adjustable features that cater to varying production requirements with fast and simple installation. This allows the detector to be easily moved and reinstalled on different lines, proving to be the most cost-effective option. This will also make it easier to find replacement parts, ultimately reducing unplanned downtime.
If your manufacturing line requires a lot of flexibility to pivot to several container production setups weekly or daily, general-purpose leak testers, such as our Linear leak testers, are a great fit. These types of leak testers are easy to use and have the ability to change over quickly.
4) You Value User-Friendly, Intuitive Controls
A general-purpose testing machine should be intuitive and user-friendly, so operators can quickly get up and running without extensive training or technical expertise.
Look for a machine with easy-to-understand displays and automated controls that minimize user intervention. This will help keep operator fatigue low while maximizing productivity levels on the production floor. It will also help with the onboarding process for new employees.
Click here to learn why leak testing is vital to the plastics industry and why you shouldn't wait to invest in a dependable leak testing machine.
5) You Need Service and Support You Can Trust
Investing in a general-purpose leak testing machine is also investing in your relationship with its manufacturer. A critical aspect to consider when partnering with a leak inspection company is understanding their customer service values. You need to be confident that you will have the support required to minimize downtime and ensure your leak inspection equipment is protecting your inventory.
At ALPS Inspection, we offer the following support for the entire lifespan of your leak testing machine:
- Spare parts availability
- Repairs and upgrades
- Training
- 24-hour technical phone support
- ALPS Peak Service Training®
Introducing QuickCheck
At ALPS Inspection, we strive to stay at the forefront of innovation. We constantly invest in research and product development and are proud to offer our customers leak-testing systems that satisfy expectations.
This is why we are proud to announce the QuickCheck linear leak testing system. This general-purpose leak testing machine offers a range of features and benefits while still being a cost-effective investment.
This system offers single-head empty container leak testing. With its intuitive, user-friendly capabilities and increased speed and efficiency, QuickCheck is the perfect cost-effective leak testing system for almost any production line.
Other attributes of the QuickCheck include:
- Fast and simple installation
- Quick container changeover
- High-speed, integrated leak testing
- “Guided setup” software feature
- Easy-to-navigate touchscreen with automated email reporting
- Adjustable rails, conveyer heights, and probe heights
Learn more about QuickCheck now!
Leak Testing You Can Count On
ALPS Inspection is one of the only organizations solely devoted to leak testing equipment. While other organizations may sell leak testing equipment as a part of their inventory, all our resources are devoted to providing comprehensive leak testing solutions tailored to your production process with unparalleled technical service support.
We not only have the leak testing equipment that meets your needs but the expertise and experience to keep you up and running at the optimal level. Adding a general-purpose leak testing machine, like our QuickCheck linear leak tester, to your production line is a guaranteed way to ensure consistent quality in every container you produce.
Contact ALPS Inspection today and find out what we can do for you.
