From product integrity to building customer trust, there are countless reasons why leak testing is vital to the plastics industry. In this video, leak inspector expert Ed Strand, who has over 30 years of experience at ALPS Inspection, breaks down four reasons why leak testing should be considered one of the most important steps in your plastic bottle and container manufacturing process.
Below, we dive deeper into all four reasons. Keep reading to learn more!
Empty plastic bottles and containers are manufactured in high volumes to keep up with demand. To keep your production line running smoothly, all products shipped to your customer must be free of quality defects.
If a defect is discovered after it has arrived at a customer’s warehouse, you are forced to put the whole supply chain and blow-molding process on hold to correct an issue that could have been avoided (not to mention the costly loss of the entire inventory).
Integrating leak inspection into your production line minimizes your risk of disruption due to faulty inventory by detecting and rejecting defects early in the manufacturing process. It is the only way to fully protect your inventory and deliver quality plastic bottles and containers to your customer on time and within budget.
Leak testing helps maintain prime shelf space. Your customers pay substantial costs to get their product in-store and secure premium shelf placement. The last thing brand owners want is empty shelf space due to defective inventory issues. Leak testing ensures a smooth delivery timeline, allowing brand owners to keep inventory stocked at all times.
Learn more about the importance of leak testing for plastic containers here.
If defective inventory leads to product leaks and spillage, you are not only losing costs on the product and production time, but you’ll also be spending thousands of dollars on biohazard cleanup.
Everyday products subject to hazardous waste cleanup include bleach, brake fluid, oil, and even laundry detergent. Testing for defects, like holes or gate leaks, is the most effective way to ensure product quality and prevent costly returns.
The best leak testing method for your company depends on your specific needs and products. For example, pressure decay testing is an excellent leak inspection method for empty plastic bottles, as it quickly identifies defects while maintaining the container’s integrity.
Did you know ALPS Inspection offers 24-hour technical phone support, a reliable spare parts inventory, and feasibility testing for the entire lifespan of any ALPS leak testing system?
One of the most important reasons why leak testing is vital in the plastic industry is that it helps ensure the safety of the finished product. A big part of building trust with consumers is ensuring the integrity of the packaging that products come in—customers will not buy products from companies they cannot trust.
Quality, leak-tested products prevent external contaminants like bacteria from getting into pharmaceuticals, infant formula, cough medicine, and more day-to-day products. You can rest easy knowing your plastic bottles and containers will keep customers and your brand reputation safe.
Learn more about how ALPS leak testers help pharmaceutical and medical manufacturers prevent product loss by automatically rejecting defective bottles here.
These are just four reasons why leak testing is vital to the plastic industry. Contact us today to learn more about the importance of leak testing and why you shouldn’t wait to invest in a reliable leak testing system.
ALPS Inspection is the only organization solely devoted to leak testing equipment, giving you the support you need to ensure you’re getting the most out of your leak testing equipment. Our team of experts is here to help you protect the integrity of your plastic bottle or containers, saving you time and money while keeping your company’s reputation and your customers safe.